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Fluoropolymer Resources LLC (FRL) announced that the company has opened its new 63,000-sq-ft production facility in North Windham, Connecticut.

A press release said that the company’s state-of-the-art facility brings all of its existing assets under one roof, while also adding new capacity and capabilities to further expand their position as a leading global reprocessor of fluoropolymer products.

"FRL is incredibly excited to have made this move to our new facility at such a dynamic period in our 28 year history," said company CEO Kevin Buchanan. "With this year’s production topping 2.6 million lb of FEP, PFA and ETFE, and 30% growth in volume anticipated in 2019, we needed a larger factory with an open floor plan to expand and streamline our production for greater control of quality and yields."

More space was also required to complete the integration of FRL’s 2018 acquisition of Trifluor Kunststoff, the release said. It noted that the German fluoropolymer reprocessor is a world leader in supplying reprocessed PFA and FEP with clarity and properties equal to prime virgin polymer. That resource added substantially to FRL’s long-term commitment to upgrade the usefulness and value of even the most contaminated PFA and FEP scrap supplies.

FRL, a division of Prime Materials Recovery, is a leading recycler of FEP, PFA and ETFE fluoropolymer plastics in North America, with products sold across the globe.

Last modified on December 26, 2018

Wire and cable manufacturer Lake Cable plans to invest $7 million to expand its Valparaiso plant.

Per a report in the Times of Northwest Indiana, Lake Cable, a privately held wire and cable manufacturing that employs 450 workers at five plants, including three in Indiana, plans to add 82,000 sq ft to its 126,000-sq-ft plant in Valparaiso. Construction is scheduled to be completed in 2020.

"Fourteen years after expanding into Valparaiso, we are excited and optimistic about the way our business is growing and developing," Lake Cable President Emile Tohme said in the report. The business was founded by Bill Runzel IV in the 1990s on the west side of Chicago with just three wire-making machines and a total of four people.

Today, Lake Cable manufactures a variety of cables for the utility, renewable energy, commercial construction, petrochemical, transit, HVAC, fire alarm, building management system, steel, and industrial sectors. Once the expansion is done, plans call for up to 54 new workers to be hired.

Last modified on December 28, 2018

Taiwan-based Admiral Cable announced plans to extend its manufacturing operations to New Mexico, where it will investing $50 million to build a 65,000-sq-ft facility in Santa Teresa as the first phase of expansion.

Per multiple published reports citing the office of New Mexico Gov. Susana Martinez, the project will not be completed until early 2020, at which time the facility will be 175,000 sq ft. The company, which makes assembled electrical cords and power supplies and other industrial cables and wires, expects to hire 342 employees.

The governor said in the statement that she was able to connect with Admiral Cable last summer on a trip to Taiwan and the relationship developed from there. The state will provide up to $3.92 million in Local Economic Development Act funding for the expansion.

“Admiral Cable is excited to on-shore domestic manufacturing capacity in New Mexico,” T. C. Huang, chairman and CEO of I-sheng Electric Wire & Cable, a majority shareholder of Admiral Cable, said in a statement. “Santa Teresa affords us greater proximity to our customers with efficient market access, supply chain efficiencies and high-quality labor.”

Huang said that the state was an attractive place for the expansion. New Mexico’s strong business climate for manufacturers makes for a very compelling value proposition. “With a competitive total cost of operations, we can compete with foreign-made product right here from Santa Teresa. We thank Governor Martinez and her entire team for their professionalism and support through our site selection process.”

Last modified on December 26, 2018

China’s Hengtong recently commemorated a significant subsea power cable accomplishment that it reported represents an industry milestone.

A press release said that on Nov. 26, 2018, the "Hengtong Overseas 10,000 km Submarine Optical Cable Delivery Ceremony" was held in Changshu, Jiangsu Province. The event celebrated Hengtong’s manufacturing and delivering nearly 3,000 km of submarine optical cable. The cable was supplied for use in Chile’s Fibre Optic Austral (FOA) subsea cable system, which will run along the coast of Chile, connecting Puerto Montt with Puerto Williams, with two branches to Tortel and Punta Arenas. With that production, the company achieved accumulative overseas deliveries of 10,000 km of submarine optical cables.

"This ranks Hengtong first in the world in both capacity and delivery to the domestic submarine optical cable market," the release said. "This is a milestone in China’s submarine cable industry and highlights the ‘made in China’ drive in the field of international oceanic communications."

During the event, Qian Jianlin, executive president of Hengtong Group, said that Hengtong was committed to creating a submarine industry supply chain of integrating product, engineering and operation service to promote the implementation of the "One Belt and One Road" initiative and contribute to global connections.

In the past five years, Hengtong has built a global-leading submarine optical cable R&D production base, includ-ing a system integration, testing center and a dock cabling system, making Hengtong one of the leading submarine optical cable companies, both at home and abroad, the release said. It added that the company has also introduced a number of new products, including two-stage composite cables for application in marine disaster prevention pre-warning networks.

Hengtong notes that it now has 10 manufacturing facilities based in China, Europe, South America, South Africa, South Asia and Southeast Asia, with sales offices in more than 30 countries and regions that supply products and service to over 140 countries.

Last modified on December 19, 2018

Nexans reports that it has been awarded a turnkey contract worth more than 100 million euros for a submarine cable link to reinforce the national grid of the Philippines.

A press release said that the order is from the National Grid Corporation of the Philippines (NGCP), which is looking to unify and reinforce the national grid with the launch of the Mindanao Visayas Interconnection Project (MVIP). The goal is connect the three power grids of Luzon, Visayas and Mindanao into one unified national grid by 2020.

The release said that Nexans will provide 350 kV high-voltage direct current (HVDC) mass-impregnated (MI) submarine cable in water depths up to 650 m for the submarine link. To optimize the delivery of the submarine cabling system for the MVIP, Nexans will leverage its global manufacturing footprint. The 350 kV submarine MI cable will be manufactured in Nexans’ Nippon High Voltage Cable Corporation plant in Futtsu, Japan, as well as in its Halden plant in Norway. The installation and protection works will be performed by Nexans’ cable laying vessel, the C/S Nexans Skagerrak.

"Nexans is delighted to once again be trusted by NGCP, building on a number of projects the Group has successfully completed in the region," said Vincent Dessale, Senior Executive Vice President Nexans Subsea and Land Systems Business Group.

Per the release, in the last 15 years, power consumption in Philippines has increased by almost 80%, with 2017 use estimated at more than 94,370 GWh

Last modified on December 19, 2018

Italy’s Danieli Group reports that production has begun for the new high-speed wire rod mill it supplied to Acciaierie di Verona (the Pittini Group) that represents the 500th rolling mill the company has now supplied.

A press release at the Danieli website reports that the first coil was recently produced, some 19 months after the contract signature. “The timely start-up and the following hot-test period of seven weeks, during which 25.000 tons of finished wire rod in quality have been produced, reflects the long-term cooperation between the Pittini Group and Danieli,” it said.

Regarding the rolling mill, it was designed to hold strict end-product size tolerances, employing the most advanced wire-rod technology and in full compliance with Industry 4.0 requirements, the release said. It noted that the plant is capable of annually producing 750,000 metric tons (mt) of plain wire rod from 5.5 to 25 mm and rebar from 6 to 18 mm at rolling speed of 100 m/sec, and further outlined the capabilities as follows.

The mill has a high-speed rougher feeding two independent rolling lines that consist of cantilever roll stands, featuring quick roll changes and temperature control along the mill and downstream. High-speed shears, installed downstream the multi-drive, high-speed, twin-module sizing blocks, perform wire-rod head and tail cropping. The fourth-generation loop layers guarantee extended pipe life, quick rotor changes, and no vibration during rolling, resulting perfect loops from heads to tails.  The variable-pitch cooling conveyor features modular slow-to-ultrafast cooling.

 The Danieli Automation Q3 Intelligence system is used for integrated data collection of the whole plant, analysis, and web reporting with Key Performance Indicators and powerful statistical tools to support decision making. The new plant automation ensures consistent product quality consistency, high utilization factor and yield, and workshop coordination, and establishes a link to “Big Data” and plant digitalization practices.

Last modified on December 17, 2018

 Japan’s Kobe Steel, Ltd. and shareholders of Kobe Special Steel Wire Products (Pinghu) Co., Ltd. (KSP), have agreed to invest approximately $8 million increase the production capacity of the Chinese joint venture that processes special steel wire rod into steel wire.

A press release said that the latest announcement marks the fifth time that production will have been increased for the joint venture, which includes partners Shinsho Corporation, Osaka Seiko Limited, Meihoku Kogyo Co., Ltd., Metal One Corporation and Kyodo Shaft Co., Ltd.

KSP was established in 2007 to supply steel cold heading (CH) steel wire to parts manufacturers for use in making products such as automotive bolts, nuts and bearing products, the release said. Full-scale operation began in 2009. Kobe Steel provides all special steel wire rod used by KSP to ensure that the joint venture production has the same high-quality material.

The release said that the latest capacity expansion was needed to help meet the growing needs of KSP’s customers. Approximately $8 million will be spent to install three additional wire drawing machines, for a total of 11, and two more heating furnaces, bringing the total to eight. The new equipment is anticipated to start up in March and June 2020, respectively. Production capacity will increase to 5,500 metric tons per month, it said.

Kobe Steel has positioned Japan, the ASEAN countries, North America and China as four major areas to process special steel wire rods for supply to parts manufacturers who have set up operations in these countries and regions. To date, Kobe Steel has established two plants in Thailand for wire rod processing, one in the U.S., one in Mexico, and four in China. Looking to the future, Kobe Steel will continue to develop its supply network for high-quality special steel wire rods centered on these four areas.

Last modified on December 19, 2018

Nexans reports that it has been awarded a turnkey contract worth more than 100 million euros to reinforce the national grid of the Philippines.

A press release said that the order is from the National Grid Corporation of the Philippines (NGCP), which is looking to unify and reinforce the national grid with the launch of the Mindanao Visayas Interconnection Project (MVIP). The goal is connect the three power grids of Luzon, Visayas, and Mindanao into one unified national grid  by 2020.

The release said that Nexans will provide 350 kV high-voltage direct current (HVDC) mass-impregnated (MI) submarine cable in water depths up to 650 m for the submarine link. To optimize the delivery of the submarine cabling system for the MVIP, Nexans will leverage its global manufacturing footprint. The 350 kV submarine MI cable will be manufactured in Nexans’ Nippon High Voltage Cable Corporation plant in Futtsu, Japan, as well as in its Halden plant in Norway. The installation and protection works will be performed by Nexans’ cable laying vessel C/S Nexans Skagerrak.

“Nexans is delighted to once again be trusted by NGCP, building on a number of projects the Group has successfully completed in the region,” said Vincent Dessale, Senior Executive Vice President Nexans Subsea and Land Systems Business Group.
Per the release, in the last 15 years, power consumption in Philippines has increased by almost 80%, with 2017 use estimated at more than 94,370 GWh.

Last modified on December 14, 2018

David J. Gemelli, who was both a successful business man and as kind, caring and generous a person the wire and cable industry has ever seen, died Monday, Dec. 10, at age 71, leaving behind a sterling legacy for Gem Gravure Co., Inc., the family business.

Gemelli worked at American Optical Corporation and Polaroid before joining Gem Gravure, a supplier of marking technology, in 1976. He worked alongside his father and Gem founder, Joseph Gemelli, and took over when his dad died in 1989. Under his direction, the company became an industry leader by its introduction of high speed Teflon bandmarking and winning awards such as top OEM from Domino Inkjet and "The Flame" award from Lucent Technologies for development of patented products. Over the years, he increased revenues by more than 30 times.

Gemelli, who played football at the University of Vermont and earned an MBA from the University of Arizona, stood tall in terms of his accomplishments in the wire and cable industry and the Association. A WAI Life Member, he served in multiple positions, including as president in 1994. In 1999, he won the Association’s Donnellan Memorial Award, which recognizes an individual’s contributions to the industry. That same year, he was a recipient of the Wire and Cable Manufacturers Alliance (WCMA) Distinguished Career Award.

Gemelli was much beloved, well-known for his generosity, kindness and dedication to the industry and his many friends and colleagues. He enjoyed being able to give people opportunities and help them succeed. A huge sports fan, he was very generous with his Boston Red Sox season tickets, which often were prizes in charity raffles. He was very active with the National Italian-American Sports Hall of Fame and was inducted into it in 2004.

Gemelli is survived by his wife, Carol; a daughter, Beth, sons, Paul and Brian, who will continue the family business; a sister, Nancy Dwyer; a brother, Mark; three grandchildren; and many nieces, nephews, and cousins.

The January Wire Journal International issue will have an extended obituary.

Last modified on December 12, 2018

TPC Wire and Cable Corp. reports that it has completed its acquisition of Canada’s Milrail, Inc., a deal that it said strengthens its position in the high-performance wire and cable market and expands Milrail’s presence in the U.S. and Mexico.

A press release said that Milrail, based in Point-Claire, Quebec, was founded in 1990, and supplies the rail, transit and military markets with wire, cable and interconnect devices. Milrail President Allan LaPlante said that being part of TPC will allow even better service to be provided.

“We’ve seen a shift in our customer’s thinking, a desire to work with larger companies with an extended reach,” LaPlante said in a statement. “Combining Milrail’s exceptional customer service and technical support with TPC’s broader commercial capabilities, allows our two companies to carry this torch into the future and throughout North America in the wire, cable and connectivity market.”

TPC President and CEO Jeff Crane said that TPC is focused on establishing the Milrail products in the U.S. and Mexican markets. “We are excited and committed to expand Milrail’s product and service reach, delivering their great tradition of quality to even more customers throughout North America,” he said in a statement.

This marks the second acquisition that TPC has made in the last two years. In September 2017, the company purchased Massillon, Ohio-based Electa Cord, a maker of of custom-molded cable assemblies, power cords, and cord sets for original equipment manufacturers.

Last modified on December 6, 2018

U.K.-based Integer Research (Integer), which supplies subscription-based reports and consultancy and puts on industry events, has been acquired by Argus Media, a commodity price reporting agency.

A press release said that Integer, which was founded in 2003 by Philip Radbourne, Oliver Hatfield and Tim Cheyne, will expand the range and depth of services that U.K.-based Argus Media offers. Integer covers the wire and cable industry as well as industrial chemicals and fertilizers. While based in the U.K., it has offices in Asia and Latin America.

Radbourne, and other representatives from his company, frequently speak at industry events, including Interwire. He has also been part of numerous stories in WJI over the years, including a special joint report with WJI staff that ran in the January 2007 issue on the world’s top 50 cable companies that ran 29 editorial pages, by far the largest-ever feature.

Observed Argus Media Chairman and Chief Executive Adrian Binks, “Integer has a unique product offering and this, combined with Argus’ global reach and scale, will offer users powerful market intelligence and insight.”

“This is a natural cultural and strategic fit for Integer and we are excited to build on Argus’ existing global expertise in commodity markets and leverage its technology and platform strengths to the benefit of our customers,” said Integer Managing Director Tim Cheyne.

Argus is an independent media organization with almost 950 staff. It is headquartered in London and has 21 offices in the world’s principal commodity trading and production centers. Argus produces price assessments and analysis of international energy and other commodity markets, and offers bespoke consulting services and industry-leading conferences.

Last modified on December 3, 2018

CommScope announced plans to acquire ARRIS International, a global entertainment and communications solutions provider, for $7.4 billion in what would be its largest-ever acquisition.

A press release said that once the deal is completed, “the newly combined company is expected to generate profitable growth in new markets and lead the way in wired and wireless communications.” As well as position the company to benefit from industry trends like network convergence, fibre, mobility, 5G, internet of things and the ever changing network and technology architectures.

“After a comprehensive evaluation of our business and the evolving industry we operate in, we are confident that combining with ARRIS is the best path forward for CommScope to grow and provide the greatest returns for shareholders,” said CommScope President and CEO Eddie Edwards. “CommScope and ARRIS will bring together a unique set of complementary assets and capabilities that enable end-to-end wired and wireless communications infrastructure solutions that neither company could otherwise achieve on its own. With ARRIS, we will access new and growing markets, and have greater technology, solutions and employee talent that will provide additional value and benefit to our customers and partners.”

The release said that the deal will enable the combined companies to be well positioned to capitalize on industry trends, unlock high-growth segments and increase their product-addressable market, increase product offerings and R&D capabilities, and strengthen their financial profile. “CommScope is an ideal partner for ARRIS,” said ARRIS CEO Bruce McClelland. “With CommScope, we expect to further advance ARRIS’ strategy to drive innovation across our iconic brands and pioneer the standards and pathways for tomorrow’s personalized, connected always-on consumer experience.”

In addition to the ARRIS acquisition, the Carlyle Group, a global asset manager, has re-established its ownership position in CommScope through a $1 billion minority equity investment as part of CommScope’s financing of the ARRIS deal. Of note, CommScope was spun off from General Instrument in 1997, the company to which Arris can trace back the heritage of the set-top box side of the business.

Last modified on December 3, 2018

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