Danieli Secures Orders for High-Productivity H3 Rolling Mills in Russia
Danieli, a global leader in steel plant engineering, has secured two major orders for its high-productivity H3 rolling mills. The company will install both systems in Russia, with operations scheduled to begin in 2020.
Danieli H3 rolling mills Russia orders boost production capacity
The Danieli H3 rolling mills Russia orders include a contract with Abinsk Electric Steel Works Ltd. (AEMZ) (https://www.aemz.ru), which will install a 600,000 tons-per-year wire rod line in Abinsk, Krasnodar region.
This new mill will produce:
- Wire rod coils ranging from 5.5 mm to 16 mm
- Smooth rounds for industrial applications
- Quenched and microalloyed rebar (6 mm to 12 mm) for construction, welding wire, and CHQ grades
Second H3 Rolling Mill for Novorossiysk
The second order comes from Novorossiysk Rolling Plant LLC (NPZ), which will install a 500,000 tons-per-year H3 wire rod mill in Novorossiysk.
This facility will:
- Process 150 x 150 billets
- Produce 5.5 mm to 16 mm wire rod
- Manufacture deformed wire rod coils weighing up to 2.1 metric tons
Learn more about Danieli: https://www.danieli.com
Advanced Technology and High-Speed Performance
The Danieli H3 rolling mills Russia orders highlight the company’s advanced rolling technology. These mills can operate at speeds exceeding 100 meters per second, depending on production requirements.
Key features include:
- Energy Saving System (ESS) cantilever design
- Housingless stands (SHS) and fast-finishing blocks
- Water-cooling systems for controlled cooling and quenching
- Loop-laying head and rotary reforming tube for consistent coil formation
Integrated Automation and Environmental Efficiency
Danieli enhances performance with integrated solutions from Danieli Centro Combustion and Danieli Automation.
These systems include:
- Ultra-low NOx emission reheating furnaces with advanced flameless burners
- Process control and power systems for optimized production
- Real-time monitoring tools such as HiPROFILE LITE and HiSECTION
- Optical alignment systems for precise rolling and guide setup
The combined technologies ensure high efficiency, reduced emissions, and consistent product quality.