​Exploring India’s Top Cable Manufacturing Facility: An Inside Look 

New Delhi [India], May 22: As global industries look to India for reliable industrial solutions, including components, the country's cable manufacturing sector has responded with greater scale and stricter standards. At the forefront of this shift is Elegar Kerpen, formerly known as LEONI Cable Solutions (India) Pvt. Ltd., a Pune-based manufacturer exporting wires and cables to 40+ countries. Operating from its facility in Chakan, the company is a trusted supplier to the oil and gas, petrochemical, steel, pharmaceutical, solar, defence, and railway sectors globally. Here is a closer look at what goes on inside one of India's most advanced cable manufacturing setups.

Elegar Kerpen, formerly known as LEONI Cable Solutions India, is strengthening India’s position in global cable manufacturing. The company operates a high-capacity facility in Chakan, Pune, and exports wires and cables to more than 40 countries.

As a result, industries such as oil and gas, petrochemicals, steel, pharmaceuticals, solar, defense, and railways rely on its products.

Elegar Kerpen Cable Manufacturing India Capabilities

The Pune facility is purpose-built for precision manufacturing and scalability. It holds ISO 9001, 14001, and 45001 certifications, ensuring high standards for quality, environmental management, and safety.

In addition, the plant features an advanced E-beam line with hybrid crossfire technology, a first in India. This process improves mechanical strength, temperature resistance, and long-term reliability.

The company also integrates energy-efficient production practices, supporting sustainable manufacturing.

Advanced Production Technology

Elegar Kerpen uses high-performance equipment from global manufacturers such as Niehoff, Rosendahl, Stolberger, and Queins.

  • Conductor drawing and stranding systems ensure consistent geometry and precise lay lengths.
  • Extrusion lines maintain tight dimensional tolerances using advanced diameter control.
  • Armoring systems provide mechanical protection for demanding environments.
  • Jacketing lines apply materials tailored to thermal, chemical, and mechanical requirements.

As a result, the company produces cables that meet international standards, including IEC, BS, ASTM, EN, VDE, DIN, UL, and MIL.

Cable Products for Industrial Applications

Elegar Kerpen manufactures a wide range of specialized cables for industrial use:

  • Instrumentation cables: Designed for accurate signal transmission in control systems, even in high-noise environments.
  • Thermocouple cables: Engineered for precise temperature measurement in high-heat and chemically aggressive conditions.
  • ProfiBus and FieldBus cables: Built to support reliable data communication in automated industrial networks.

Supporting Global Demand

As global industries expand, demand for high-performance cable solutions continues to grow. Therefore, manufacturers like Elegar Kerpen play a critical role in delivering reliable, standards-compliant products.

By combining advanced technology, quality control, and global reach, the company continues to strengthen India’s position in the wire and cable industry.

Share
Subscribe to the Wire Journal

Wire Journal International (WJI) is the leading technical publication for the wire and cable industry.

Published monthly, WJI is written for executives, engineers, technical and sales professionals, and purchasing agents engaged in the manufacture of ferrous and nonferrous wire and cable.

WJI Feature Stories

See a preview of the most recent Wire Journal International feature. Subscribe to the FREE publication to read the entire issue.

Related Stories