TS Conductor to build a $134 million plant in South Carolina to boost conductor capacity

TS Conductor will invest $134 million in a new South Carolina facility to produce advanced AECC conductors, creating 450+ jobs. Backed by DOE funding, this expansion supports U.S. grid modernization with low-sag, high-capacity carbon core cables.

TS Conductor (official website), a leading U.S. manufacturer of advanced power transmission technology, announced a $134 million investment to build a new production facility in Hardeeville, South Carolina. The project will create over 450 high-quality jobs and strengthen Americaโ€™s energy manufacturing supply chain.

Advanced Manufacturing of Next-Generation Conductors

The new TS Conductor South Carolina Manufacturing Facility will produce the companyโ€™s Aluminum Encapsulated Carbon Core (AECC) conductors. These conductors replace traditional ACSR (aluminum conductor steel-reinforced) cables while remaining compatible with existing installation and maintenance systems.

Located in Clarius Park Hardeeville, near the Port of Savannah, this factory becomes TS Conductorโ€™s second U.S. manufacturing site, joining its original plant in Huntington Beach, California.

Three-Phase Construction and Federal Support

The new facility will take shape inย three distinct phases, each designed to support growing demand.

  • Phase Oneย begins in aย 301,275 sq. ft. buildingย at Clarius Park Hardeeville. Operations are expected to start byย late 2025.
  • Additionally, theย U.S. Department of Energy (DOE), through itsย Office of Manufacturing and Energy Supply Chainsย (DOE website), is partially funding this phase. This support reflects the DOEโ€™s broader mission to enhance U.S. manufacturing capacity forย high-voltage direct current (HVDC)ย components.

As demand rises, future phases could expand production byย nearly 1 million sq. ft.ย Altogether, the three-phase project is expected to createย 462 jobsย and help solidify South Carolinaโ€™s role in Americaโ€™s clean energy supply chain.

Innovative Engineering Designed for Grid Reliability

The AECC conductors feature a pre-tensioned carbon coreseamless aluminum encapsulation, and trapezoidal aluminum strands. This design boosts strength and conductivity while reducing thermal expansion.

Utilities use these conductors to upgrade power lines and improve grid reliability without replacing towers โ€” an ideal solution for reconductoring projects where sag is a concern.

National Recognition and Industry Impact

TS Conductor has earned national recognition for its technology, including the 2024 BloombergNEF Pioneers Award, the S&P Global Platts Rising Star Company Award, and honors from Public Utilities Fortnightly and the DOE.

In 2023, the company was among seven winners of the DOEโ€™s CABLE (Conductivity-Enhanced Materials for Affordable, Breakthrough Leapfrog Electric Applications) contest. TS Conductor received $200,000 and $100,000 in lab vouchers to continue advancing its breakthrough materials.

Supporting a Growing U.S. Energy Grid

The expansion of theย TS Conductor South Carolina Manufacturing Facilityย comes as the U.S. grid faces record demand fromย data centers, clean energy projects, and new manufacturing growth. TSโ€™s technology helps utilitiesย increase capacityย andย enhance grid reliabilityย without major infrastructure changes.

Economic Growth for South Carolina

South Carolina leaders celebrated the announcement during a March event attended by Governor Henry McMasterSecretary of Commerce Harry M. Lightsey III, and local officials. Lightsey emphasized:

โ€œTS Conductorโ€™s investment showcases that cutting-edge energy companies recognize the many advantages of doing business in South Carolina.โ€

To support ongoing growth, TS Conductor raised $60 million in July 2024 through a successful growth funding round, further fueling its national expansion efforts.

Share
Subscribe to the Wire Journal

Wire Journal International (WJI) is the leading technical publication for the wire and cable industry.

Published monthly, WJI is written for executives, engineers, technical and sales professionals, and purchasing agents engaged in the manufacture of ferrous and nonferrous wire and cable.

WJI Feature Stories

See a preview of the most recent Wire Journal International feature. Subscribe to the FREE publication to read the entire issue.

Related Stories