June 4, 2021 

The Wire Association International is pleased to announce that on May, 17, 2021, John Markowski officially became the manager for membership and social media.

It’s a familiar role for Markowski as he has been a member of the WAI staff since he joined as an intern in April 2018. He served in that function while attending Albertus Magnus College, where he earned a marketing degree.

“We knew instantly that John would be a great addition to the team, and we had hoped that he would stay with us upon his graduation,” said WAI Executive Director Steve Fetteroll. “His strong skills in social media have been on display for the past three years, and we recognize the critical importance of continuing to evolve and expand our voice. WAI’s already ‘well qualified’ yet lean staff just got stronger.”

In addition to his social media responsibilities, Markowski, an Eagle Scout, will manage the comprehensive membership activities as well as a range of support for the Association’s chapters. Over the past six months, he has been gradually performing more of the responsibilities of the position in anticipation of the planned appointment.

June 4, 2021 

Interwire returns in October as 1st-ever Industry 4.0 pavilion gathers momentum
The show goes on for the Interwire Trade Exposition—the longest running and largest wire and cable industry trade show in the Americas—October 26-27, 2021 at the Georgia World Congress Center, Atlanta, Georgia. Following the event postponement from May to October, positive signs have emerged for the WAI’s biennial event.

The news is that the event, which will remain an in-person event, will showcase the potential of Industry 4.0. That theme will be supported by a full-fledged presentation of how this transformation in manufacturing has arrived and—more importantly—how it works. It will be represented by 12 companies, including four that have never exhibited at Interwire.

Industry 4.0 can be described as a collection of technologies and procedures that combine to support the smart factory concept. The inaugural Industry 4.0 Pavilion at Interwire—a collaboration between the WAI and Messe Düsseldorf North America—will feature displays and educational briefings from ADVARIS, Cimteq, Davis-Standard, 40Factory Srl, InnoVites, MFL Group, MindSphere World Italia, Oden Technologies, Parsable, Rockwell Automation, SIKORA and TROESTER. See following pages for company descriptions.
A key to assembling the exhibitors that will collectively present Industry 4.0 in a unique and comprehensive forum was Willem Sundblad, a WAI board member and the CEO of Oden Technologies.
Interwire will illustrate how machine learning, automation, artificial intelligence, big data, analytics, IoT, predictive maintenance, and other factory and machine enhancements can positively affect the way wire is made and how well manufacturers compete on the world stage.

“This year we are going to have an Industry 4.0 Pavilion and lots of technical presentations that will showcase the latest technologies of the 4th Industrial Revolution at Interwire,” said WAI Board member Richard Baker, vice president of engineering, Prysmian Group North America. “Companies will demonstrate how Industry 4.0 technologies are applicable to wire and cable manufacturing and how the efficiency of equipment and processes can be significantly enhanced through their use.”
Used to best advantage, this innovative technology can transform data collected from machine sensors into information that can ultimately help improve processes and product quality; reduce scrap; increase productivity; and introduce more flexibility and profitability into the manufacturing plant.
In such an environment the combination of software platforms, time-tested wire making methods, and digital communication allows manufacturers to streamline processes and to conserve resources. Equipment is monitored; machine performance is tracked. The flow of material is followed. Causes of downtime are identified and examined. Changes are detected and adjustments made in real-time. As more data is collected and analyzed, machine learning can take place to improve production.

Below are descriptions from the pavilion participants.
ADVARIS. The company offers a comprehensive ERP and MES industry solution for the wire and cable industry. As a worldwide supplier, ADVARIS Cable takes the “all-in-one” approach instead of “best-of-breed.” Its comprehensive software platform ensures a complete, seamlessly integrated solution from a single source. The ERP system is designed to help in metal billing, shipping, rewinding and cutting orders, drum and tool management and cable design.

Cimteq. The company’s CableBuilder Enterprise and CableBuilder Go software solutions were designed to provide the flexibility needed to meet specific industry and company requirements. CableMES integrates seamlessly into CableBuilder Enterprise and a company’s ERP system, with real-time data transfers in both directions, keeping the business in sync with the shop floor at all times.
Davis-Standard. The company will show both a VR experience into a fiber optic cable factory, and a secondary coating extrusion line that will feature SMART BUFFERING—its AI augmented line control package—designed to find and predict process problems before they lead to out of specification production and present the operator with recommended course corrections.
40Factory Srl. The company specializes in the end-to-end development and delivery of Industrial AIoT (Artificial Intelligence of Things) solutions that range from edge computing applications (data acquisition, pre-processing, on-the-edge storage and data visualization) to cloud web applications for machine efficiency analysis, production traceability, process telemetry, energy consumption and predictive analytics (maintenance and quality). 

InnoVites. The company’s display will feature CableERP, which is based on the innovative and cloud-based Microsoft Dynamics 365 business software. CableERP has been created to solve the unique problems wire and cable manufacturers face, but which are not addressed by standard ERP packages. In addition to CableERP, InnoVites resells and implements CableBuilder Enterprise and CableMES across the wire and cable industry.
MFL Group. The company will demonstrate its proprietary, fully responsive MFL X Industrial IoT App running on MindSphere®, the cloud-based open IIoT (Industrial Internet of Things) operating system from Siemens. Now available for steel drawing lines, copper and aluminum rod breakdown lines, multiwire drawing lines and extrusion lines, the MFL X AI Cable Analyzer captures cable images during production and analyzes cable surface roughness and color in real time. The data analyzed by its proprietary Artificial Intelligence (AI) agent completely eliminate the subjective evaluation of the operator.

MindSphere World Italia. The company helps accelerate the adoption of Industrial IoT and drive digital transformation of manufacturing. Its mission is to create an environment in which thought leaders, developers, research institutes and manufacturers can network, develop standards and explore best practices.

Oden Technologies. The company helps manufacturers make different, better and faster decisions through Machine Learning and Applied Analytics. The company’s technology platform is pioneering the use of real-time predictive and prescriptive analytic tools that uncover untapped value to make more, waste less and innovate faster. The company is working to transform the manufacturing industry by digitizing, analyzing and perfecting peak factory performance through automated insights, interactive dashboards and real-time alerts.

Parsable. The company offers Connected Worker®, which consists of modern digital tools that empower frontline workers and improve productivity, safety, and quality. Manufacturers are digitizing SOPs, checklists, and workflows with its Connected Worker solution. The results include reduced unplanned stoppages, waste and paper; increased OEE, throughput and compliance with digital traceability; and faster operator onboarding and certification.
Rockwell Automation. The company offers The Connected Enterprise®, which makes it possible to converge plant-level and enterprise networks, and securely connect people, processes and technologies.

SIKORA. The company will show a laser gauge head which generates measured values of a cable and provides this data via an interface. The data processing will be visualized schematically as a number matrix. Additionally, the company will show an animated cable production line with its measuring technology and a control center where, besides general production data, the measured value of its LASER gauge is displayed.

TROESTER. The company will showcase its Industry 4.0 solutions with an emphasis on their proven Maintenance Advisor with Augmented Reality features. Attendees will see first-hand the value of the product relative to data acquisition and analysis as well as preventive maintenance and machine control. The main benefits are generated in reduced downtimes, production transparence, increased flexibility and quality control. TROESTER is well known for its cable production technology that includes CV-, silane-, jacketing- and insulation lines.

Details are available at www.interwire21.com.

May 17, 2021.–A May 6 webinar by WAI’s New England Chapter featured labor attorney Katherine Witherspoon Fry, who discussed a number of legal issues stemming from Covid-19.

Fry discussed topics from the importance of a company enforcing its Covid-19 rules and allowing sales visits in a plant to use of tax credits for employee sick days and what to do about an employee who that tests positive more than once. She also responded to attendee questions, one of which would likely be of interest to any manufacturer or OEM: can a company require an employee to be vaccinated? Fry explained that while all the available vaccines are classified as for emergency authorization only, “you can mandate those for people who don’t have disabilities or religious objections.”

“I thought the presentation was extremely useful not only for wire and cable business owners, but for WAI members in management positions,” said New England Chapter President John Accorsi, who served as moderator for the webinar. "Katherine discussed a number of real-world examples of situations you want to avoid.”

Editor’s note: After the May 13th announcement by the CDC that fully vaccinated people no longer need to wear a face mask or stay six feet away from others in most settings, whether outdoors or indoors, Fry said in an e-mail that the news is very encouraging. and may incentivize many employees to become vaccinated. “However, if the state in which your employees are working mandates masks, don’t allow vaccinated people to unmask yet in office, at company events, or when meeting with people in public for business purposes. Continue to follow state guidance for health reasons and to demonstrate that your business isn’t negligent.”

Fry will provide more thoughts on Covid-19 and employers in the June issue of WJI.

Madison, Connecticut, USA – May 10, 2021 – WAI completed its second virtual presentation of the Association’s Fundamentals of Wire Manufacturing (Fundamentals) course, with the courses presented over seven consecutive Wednesdays from March 17 to April 28 drawing a collective 165 attendees.

“The continued strong participation shows the industry need for sound, basic information,” said WAI Executive Director Steve Fetteroll, who observed that the virtual format has also proven to be a good fit for the industry. “While in-person programs presented at Wire Expo or Interwire are ideal, staging them on-line has allowed more companies to allow their employees to participate for a very affordable cost. We will continue to offer Fundamentals at our trade shows, including Interwire 2021, but the virtual version has evolved from an emergency replacement to a full-fledged program that we are proud to offer.”

The presentations included: mechanics of wiredrawing, Matt Reinoehl, SDI LaFarga COPPERWORKS; drawing dies, Tom Maxwell, Jr., Die Quip; wiredrawing lubricant properties, David Gzesh, Blachford Corporation; wire breaks and surface damage, Dr. Horace Pops, Horace Pops Consulting; fundamentals of ferrous metallurgy, Anand Bhagwat, Minova USA Inc.; stranding and cabling, Kevin Dancy, Roteq Machinery Inc.; extrusion, Erik Macs, Wire & Plastic Machinery Corp.; cleaning and coating of rod and wire, Zach McAfee and Chris Porada, Chemetall North America; ferrous testing and properties, Richard Gordon, C. Richard Gordon Consulting LLC; fundamentals of electrical testing, Casey Spradlin and Erika Akins, Southwire Company, LLC; marking and printing, Mark Spencer, W. Gillies Technologies LLC; ferrous heat treatment, Richard Gordon; manufacturing problem solving, Stacy Martin, Prysmian Group; and an Operations Panel, Jan Sørige, Enkotec; Tom Heberling, Southwire; and Jim York, Insteel Industries, Inc.

The first virtual Fundamentals program, which replaced the program that could not be held when Wire Expo was canceled due to Covid-19, was held over seven consecutive Wednesdays from Sept. 16 to Oct. 28, 2020. The program, which saw two sessions each week that were each 70 minutes long (up from 45 minutes), drew a total of 199 attendees from 28 countries. The format received very positive reviews.

Virtual formatting quickly became a WAI focus due to Covid-19. WAI presented Streamcast on July 15, 2020.The online presentation of 12 industry speakers saw more than 250 individual attendees take part, setting a record for any WAI online event. On Nov. 11, 2020, WAI held a trifecta virtual event that included the Association’s annual clockwinding ceremony, its annual meeting and the 2020 Mordica Lecture by Dr. Gil Baker. A separate three-part webinar series by Dr. Horace Pops in January/February saw all 500 available slots filled before the first one was held.