June 3, 2021 – Nexans announced that it has won two contracts from Equinor, an international energy company present in more than 30 countries worldwide, for two offshore projects.

The first contract, a press release said, calls for Nexans to design, manufacture and supply 44 km of steel tube umbilicals and accessories for an offshore Brazilian project: the Bacalhau ultra-deep water, oil-field development project. It targets pre-salt reservoirs in the Santos Basin estimated to contain up to two billion barrels of oil equivalent (bboe) recoverable reserves.

The order extends Nexans’s long-standing relationship with the Subsea Integration Alliance (SIA) formed between Subsea 7 and OneSubsea. It is responsible for the SURF (subsea, umbilical, risers, and flowlines) front-end engineering and design (FEED) contracts for the Bacalhau project. Nexans’s Halden plant in Norway will provide the SIA with steel tube umbilicals to provide vital services for subsea equipment operating at water depths down to
2,100 m. This includes 2.5 km of gas-lift umbilical, 35 km of static umbilical, 6.9 km of dynamic umbilical and accessories. Nexans is scheduled to deliver the Bacalhau umbilicals in the last quarter of 2022.

The second order was for the fabrication of umbilicals for the Askeladd Vest project, which is in the southern Barents Sea. Nexans will provide static subsea umbilicals with a complex cross-section of power, fiber-optic communications and hydraulic elements for chemical injection, along with a range of connection and termination accessories.

The subsea template on Askeladd Vest will be tied back to the Askeladd field through a pipeline and an umbilical. The distance from the onshore production plant at Melkøya to the subsea field is 195 km, which is the longest distance ever for such a field development.
The main activity of assembling umbilicals and loading them onto installation vessels will be performed at Nexans’ plant in Halden. The control cables will be assembled at Nexans’ plant in Halden and unloaded on installation vessels. Fiber optic cables and power cables will be manufactured in Rognan. The contract value is estimated at nearly $12 million.

Nexans has reinforced its long-lasting relationship with Airbus with a new contract to supply specialized aerospace cables and wires that form the electrical backbone of civilian and military aircraft and helicopters.

A press release said that the new contract establishes Nexans as a major supplier to Airbus for high-performance, lightweight cables that play a major role in aircraft efficiency, passenger comfort and safety. Over the contract duration, Nexans will focus on new solutions for the future generation of electric and hybrid aircraft.

Nexans will provide most of the cables required for Airbus aircrafts in the coming years, covering applications such as cockpit, engine, cabin, in-flight entertainment and wings. The cable types include hook-up, wire, power, data, avionics and fire-resistant cables. Between 100 km and 350 km of cable are installed on a single aircraft, depending on the model.

Nexans solutions for future Airbus electric and hybrid aircraft will build on the success of the high-voltage (HV) cable prototypes, rated from 500 V to 3 kV, developed for the E-Fan X project. The regional hybrid-electric Aircraft demonstrator was a major milestone on Airbus’ decarbonization journey and a giant leap toward zero-emission flight.

The cables currently delivered by Nexans to Airbus are manufactured at Nexans plants in Draveil and Paillart, France and Mohammedia in Morocco.

Nexans has strengthened its industrial presence in Morocco with the inauguration of a new plant in the Nouaceur industrial acceleration zone known as Midparc.

A press release said that the plant, to be part of the company’s telecom systems business unit, will produce fiber optic cable connectorization accessories for FTTH (Fiber to the Home), 5G, data center and LAN (Local Area Network) applications. The new site was built on 6,000 sq m of land, half for production, and will employ between 250 and 300 people by 2022. The Nexans Group currently has five sites in Morocco.

“The initiative will enable the Nexans Group to increase its production capacity, while expanding its product range and offering new services to better satisfy its customers: supply chain optimization services, component pre-wiring and cable connectorization services,” the release said. It will serve the European market, as well as the North African market.

The inauguration was chaired by Moulay Hafid Elalamy, Morocco’s minister of industry, trade, green and digital economy, who welcomed the latest expansion. “This new investment in Morocco of the industrial leader Nexans, in line with the European strategy of rationalization of the supply chain, demonstrates the competitiveness of Morocco and the resilience of the national industrial sector in this context of crisis.”

“This investment enables us to pursue our development strategy in this high-growth region and to have a stronger local presence in the North West African market,” said Julien Hueber, executive vice president of Nexans’ Industry Solutions & Projects Business Group.

Bekaert announced that it is taking a number of structural changes in response to the impact that Covid-19 has had on economies and demand patterns.

A press release said that the Belgium-based company will reorganize its global engineering activities, several functional department areas serving the Group’s global or local business needs, and a number of support and technical roles in the production plants in Zwevegem. “The Group will develop stronger knowledge centers and invest further in shared services to consolidate expertise and activities in business areas that serve the global footprint. This may include decisions to relocate or outsource such activities. Bekaert also continually evaluates the set-up and usage of its footprint to drive value creation.”

The restructuring plan would affect 160 jobs in Belgium, and the intended implementation is scheduled as of 2021 onwards. For Bekaert Engineering (Ingelmunster), the goal is for it to become a global knowledge center for the development of innovative equipment solutions. The design, service and project management teams will focus on the implementation of new and digital technologies and Equipment Lifecycle Management (ELM). The plan includes the discontinuation of the workshop activities in Belgium and the move of the expertise activities with a prototype lab from Ingelmunster to Deerlijk. These changes would affect 95 jobs (63 operators and 32 white collars and managers).

For functional areas (Zwevegem), Bekaert is developing stronger centers of excellence across Group Services,

accelerating the adoption of digital capabilities in the areas of operational, commercial and administrative process excellence to create new value for the business and the customers. This would lead to a reduction of 46 white collars and managers in Belgium. For production plants (Zwevegem), the goal is to realign and regroup support and technical functions. The new set-up would affect 19 white collars and managers in the respective plants.

The company noted that its Belgian engineering organization and production sites have 50 vacancies, and that applications from employees in the above-mentioned, affected roles would be considered.

Nexans has won a contract worth approximately €20 million to supply specialized nuclear cables for the Hinkley Point C nuclear power station in the U.K.

A press release said that over a six-year contract, Nexans will design and manufacture a total of 3,000 km of cable for Hinkley Point C, which will be the first nuclear power plant to be constructed in the U.K. in a quarter century. Nexans will supply a variety of custom-designed, nuclear-rated cables, including medium voltage (MV) and low voltage (LV) power, control and instrumentation cables for pumps, valves, safety systems, power supplies and control room monitoring. They will be installed inside and outside of the nuclear containment area. The company’s ENERGEN NUC halogen-free cables comply with the Euroclass requirements for reaction to fire. They will be manufactured at the company’s factory in Mehun-sur-Yèvre, France.

Hinkley Point C, under construction in the county of Somerset, marks a significant milestone in the revitalization of the U.K.’s nuclear power sector. With two EPR reactors producing 3,200 megawatts of power for the national grid, the plant will be capable of supplying some six million homes with low-carbon electricity. This will make a major contribution to the U.K.’s move to net zero and will offset 9 million tons of carbon dioxide emissions a year over the plant’s 60-year lifespan.

Nexans has signed a €2.1 million contract with Coptech to deliver 206 km of fire-retardant power cables for the new flue gas desulfurization unit at Serbia’s 1,560 megawatt (MW) Nikola Tesla A coal-fired power plant.

A press release said that the project is part of the Serbian government’s pledge to invest €14 billion in boosting the country’s economy, including the development of its power generation sector. All the cables for the Nikola Tesla A project are fire retardant power cables according to IEC 60332-3-24 CAT C. The LV cables feature cross-linked polyethylene (XLPE) insulation. Both the MV and LV cables will be manufactured at Nexans’ Denizli factory in Turkey. The first deliveries will be in 2020, with final deliveries in 2021 when the flue gas desulfurization unit is scheduled to come online.

Nikola Tesla A is part of the Termoelektrane Nikola Tesla (TENT) power generation complex in Obrenovac, a municipality of Belgrade, Serbia’s capital city. The addition of the flue gas desulfurization unit is a key step in achieving a major reduction in sulfur dioxide and particulates emissions from the plant to enable it to meet stringent EU environmental standards.

“Nexans Turkey, which will manufacture the cables, has worked closely with its strong local partnerships to deliver high-quality cables during this difficult period,” said Nexans Romania General Manager Dumitru Sirbu. “We are excited by the prospect of making an important contribution to the power generation sector.”

“Once again, we are proud to be working with Nexans on such an important project,” said Coptech General Manager Aleksandar Stankovic. “Their expertise in the power generation sector will be invaluable.

Nexans reports that it will supply 80 km of 230 kV cable for a major offshore project on the eastern coast of the Arabian Gulf.

A press release said that Nexans will supply the composite submarine cables, which will be produced at its plant in Halden, Norway, while the fiber optic cable required for the project will be produced by the company’s specialized factory in Rognan. Cable installation is expected to begin in early 2022.
The order comes from McDermott, which in 2019 was chosen by Saudi Aramco—Saudi Arabia’s state-owned oil and gas company—for a major expansion of the Marjan oil and gas field. The site, located in the Arabian Gulf, off the eastern coast of Saudi Arabia, is undergoing expansion under the Marjan Crude Increment Programme announced in 2017. Discovered in 1967, the Marjan field is one of the oldest and biggest offshore oil and gas fields in the Arabian Gulf. It is currently undergoing expansion under the Marjan increment program (MIP) announced in 2017.

Saudi Aramco, the owner and operator of the field, announced the implementation of MIP to expand the crude production from the field to 800,000 barrels per day. It will help the oil major to maintain its overall maximum sustained crude production capacity at 12 million barrels a day. Front-end engineering and design (FEED) studies were started in 2017, while multiple developmental work packages for the expansion project were awarded in 2018 and 2019. The development program includes a new offshore gas-oil separation plant, and 24 offshore oil, gas, and water injection platforms.

Of note, Saudi Aramco awarded $18 billion worth of contracts for the engineering, procurement, and construction to boost production from both the Marjan and Berri offshore fields in July 2019.