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Aug. 11 explosion at U.S. Steel plant in Clairton kills 2, most operations continue

A series of explosions at U.S. Steel’s Clairton Coke Works on Monday, Aug. 11, killed two workers and injured 10, shutting down part of the vast facility but leaving most operations intact.

According to updated reports and company statements, the Clairton plant—North America’s largest coke facility and now a central part of Nippon Steel’s U.S. operations after its $15 billion acquisition—remains a critical supplier to U.S. Steel’s Edgar Thomson Plant in Braddock, Pennsylvania, and other downstream manufacturing, including wire rod lines. Emergency responders from 14 fire departments and 20 EMS services, along with plant crews, focused recovery and rescue efforts on batteries 13 and 14, key sections where the incident took place, while the rest of the sprawling, century-old plant stayed functional.

Advisories initially told residents within a mile to stay indoors, though health officials later lifted the warning as air quality remained at safe levels. Multiple state, local, and federal agencies are conducting thorough investigations, with community groups and labor unions closely monitoring all developments and future safety measures.

Nippon Steel, which finalized its acquisition in June, said that while batteries 13 and 14 are down indefinitely for investigation and repairs, the remainder of the plant and its workforce of nearly 1,300 are operating. Executives have not disclosed how much of Clairton’s 4.3-million-ton annual capacity remains offline but emphasized the outage is limited to just two of ten batteries.

The incident has renewed focus on both safety and long-term investment in the facility, as officials and Nippon Steel pledge a full investigation, increased support for those impacted, and a commitment to future plant safety and modernization.

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