As part of its ongoing modernization efforts, Southwire announced an expansion at its campus in Florence, Alabama, that is designed to increase production capacity at the plant it acquired from Essex in 2006.
A press release said that the existing 300,000-sq-ft plant, which produces commercial and residential building wire, will more than double in size. The expansion plans call for some 340,000 sq feet of added space for new equipment and the creation of approximately 120 jobs. Construction is expected to begin this quarter and should be completed in 2025.
The investments and upgrades will effectively streamline Southwire’s commercial and residential building wire efforts, complement existing products and emphasize the facility’s culture and labor pool. The project will also include renovating the existing building to enhance the team member experience, including locker rooms, training space and an outdoor picnic and activity area.
“Southwire is committed to remain generationally sustainable for the next 100 years and beyond and be an employer of choice, and we look forward to the growth opportunities that this expansion will bring to our company,” said Norman Adkins, president of wire and cable and COO.
“At Southwire, we’re making a multi-year investment of more than a billion dollars to integrate newer and better equipment, systems and technology into our operations to increase efficiency, enhance competitiveness and ensure the operational capability and capacity to support our strategic growth,” said Rich Stinson, Southwire’s president and CEO. “The Florence expansion is a testament to those efforts.”
Industry News
South Korea’s LS Cable & System (LS C&S) reported that it has signed an agreement to supply high-voltage submarine cable to Ørsted for renewable energy projects in Taiwan, where it notes that it has done extremely well.
A press release said that LS C&S will supply the cable for Denmark’s Ørsted—which it has partnered successfully with—for use in its Greater Changhua 2b and 4 offshore wind projects in Taiwan. Located 35 to 60 km from the Changhua coast in western Taiwan, it will be among the largest offshore wind farms in the Asia-Pacific region when it is completed at the end of 2025, able to generate 920 MW of renewable energy.
With the latest order, LS C&S has supplier rights for all eight projects of the Taiwan’s Phase 1 Offshore Windfarm Construction Projects. The accumulated amount of orders since 2019 are worth approximately 1 trillion won (about $776 million).
Taiwan is planning to complete the construction of offshore wind farms with total output of 5.5 GW through the first phase of the project by 2025 and will build additional offshore wind farms for an additional output of 15 GW by 2035. “We expect additional orders to be placed from Taiwan and estimate that the submarine cable market will be worth around 3 trillion won (about $2.328 billion),” an LS C&S spokesperson said.
The release said that LS C&S expects to see further positive results from its relationship with South Korea’s KT Submarine. Last December, LS C&S paid about $19.3 million to acquire 16% of the share of KT Submarine, an underwater construction firm that provides installation and repair services for submarine cable.
LS C&S notes it also has a call option that it can exercise that would enable it to be the largest shareholder in the company. Further, there are only about five companies in the world capable of both submarine cable manufacturing and construction, and LS C&S is the only company in Korea to be capable of such services.
As part of $73 million in investments, Superior Essex Communications plans to expand its plant in Brownwood, Texas, by 90,000 sq ft to help meet strong global demand for OSP fiber optic cables, drop fiber and hybrid cables.
A press release said that the additional space will expand the site to more than 500,000 total sq ft of production space. The initiative is expected to create 170 new jobs, and some existing positions will be switched from manufacturing legacy OSP copper cable to optical fiber cables.
The investment will include manufacturing equipment and incorporate green building practices—such as Power over Ethernet (PoE) lighting and the use of repurposed equipment—and explore the use of solar and battery power sources for the plant.
“The Brownwood plant improvements are not only an investment in our company, but also an investment in U.S. manufacturing and in communities across America,” said Superior Essex Communications President Brad Johnson. “This expansion will create manufacturing jobs right here in America, which will bring more employment opportunities to the Brownwood
region and boost production of American-made broadband products.”
Superior Essex Communications is focused on creating the future of smart and sustainable communications by developing technology that connects and respects the world, can be deployed to support Government initiatives supported by the company to increase U.S. high-speed internet access for all Americans.
JDR Cable Systems (JDR), part of the TFK Group, has won a contract to supply, test and terminate the 66 kV dynamic inter-array cables (IAC) for independent renewable energy producer Qair’s floating offshore wind Eolmed pre-commercial 30 MW project.
A press release said that the Eolmed project is located in the south of France, 18 km off the coast of Gruissan and Port-La Nouvelle in the Occitanie region. It will connect the wind project to the French Electricity Transmission Network (RTE), providing approximately 100 million kWh per year of power. The site will have three wind turbines anchored to the seabed in a water depth of some 60 meters.
JDR will manufacture the 66 kV dynamic cables at TFK’s Bydgoszcz plant in Poland, with final assembly and testing at JDR’s U.K. plant in Hartlepool. The cabling is scheduled for completion in the second half of 2024.
JDR Sales Director John Price noted that the company recently worked on Eoliennes Flottantes du Golfe du Lion’s floating wind project. That experience is helpful as projects continue to involve deeper water depths that require more complete planning analysis.
The contract stems from France’s aim to have 40 GW of offshore wind capacity in operation by 2050. The release said there are some 50 projects to meet that goal, and that Qair was preselected for four of the first eight tenders.
Organizers report that the recent first staging of the wire and Tube Eurasia trade fairs, held within the framework of the two established Turkish trade fairs Wire TECH Istanbul and Tube & Steel Istanbul, was a great success. Wire TECH Istanbul and Tube & Steel Istanbul 2023 were organized by Tüyap, a leading Turkish trade fair organizer and venue operator, while Messe Düsseldorf was in charge of wire and Tube Eurasia 2023.
A press release said that 210 exhibitors participated over 8,000 sq m of net exhibit space in the four events in Istanbul. More than 10,000 visitors from Turkey and neighboring countries came to the Tüyap Fair Convention and Congress Center to learn about innovations and trends in the wire, cable, tube and pipe industries.
“A promising start to the premiere in Istanbul. A positively charged atmosphere in the exhibition halls right from the start - that makes you want more. The four days of the trade fair in Istanbul have shown that Turkey is a supra-regional hub for the wire, cable, tube and pipe industries,” said Bernd Jablonowski, executive director of Messe Düsseldorf GmbH.
With just five months preparation, the Messe Düsseldorf team and Tüyap succeeded in organizing a compact industry platform for Turkey and the surrounding regions which reflects the sectors’ innovation strength.
Starting in 2025, wire and Tube Eurasia will be held every two years as independent trade fairs at the Istanbul location. From Turkey, there are short trade routes to the neighboring countries and Asia, which means that the most important target countries can be reached. With wire and Tube Eurasia, the global network of satellite events in Messe Düsseldorf’s wire, Tube & Flow Technologies portfolio continues to grow. This year, satellite trade fairs will take place in Egypt, China and Thailand.
For further information on visiting or exhibiting at wire or Tube Eurasia 2025, contact Messe Düsseldorf North America, tel. 312-781-5180 or info@mdna, and visit www.wire-eurasia.com and www.tube-eurasia.com.
LS Cable & System announced in Korea IT Times that it has signed an MOU with the Korea Photonics Technology Institute (KOPTI) for cooperation in next-generation optical communication technology for advanced communication systems such as 5G and 6G. The two companies plan to expand optical communication technology cooperation and human exchange, starting with the development of multi-core optical fiber. “Multicore optical fiber is so difficult that only a few European and Japanese companies have succeeded in developing it. ... We have an ability to overcome the technical challenges associated with multi-core optical fiber development.”
... Southwire’s President and CEO Rich Stinson added to his long string of industry accolades, being named the 2023 Most Respected Business Leader by Georgia Trend!, a monthly magazine covering business and finance in Georgia. The publication did a lengthy piece outlining the company’s accomplishments under his leadership, both financially as well as its approach to sustainability and employee diversity.
... Chroma Color Corporation announced that it was recently awarded a Silver rating from EcoVadis for 2023. “After receiving the Bronze award last year ... we implemented programs to become more cognizant of the use of our resources such as reduction of water usage, improving air quality, reuse of scrap materials, and reduction of electricity usage. We will continue to identify additional areas where we can reduce our carbon footprint and become more socially mindful and responsible as it is the right and good thing to do for all of us and our future,” said Chroma Color’s Corporate Quality & Regulatory Manager Jennifer Presnell.
... SIKORA AG reports that it was named a “Germany’s innovation leader 2023” by the F.A.Z.-Institut, which analyzes worldwide patent applications from over 500 technology and knowledge areas. It evaluates the number of patents submitted in the last 10 years and their relevance. Last year, SIKORA, which annually invests about 10% of its revenue in R&D, was named an innovation leader for “Measuring, testing.” It was cited again in 2023, for the category for “Processing of plastics.”
... The Prysmian Group announced the availability of its Lifeline® RC90 fire resistive cables in Canada. The cables officially received its ULC-S139 listing and meet all the requirements of the Canadian National Building and Electrical Safety Codes and is now available for immediate implementation across the country within a variety of industries, including healthcare facilities, transportation networks and more
NKT has signed a contract to supply the high-voltage direct current (HVDC) onshore power cable system for the Hertel-New York project, which is the Canadian transmission line in the U.S. that will connect to the Champlain Hudson Power Express (CHPE) transmission line.
A press release said that NKT will design and manufacture a 2 x 60 km 400 kV HVDC onshore cable system that has an estimated value of €90 million. The power cables will be produced in Karlskrona, Sweden, and are expected to be delivered in 2024.
As a part of the overall transmission of sustainable hydropower from Canada to New York City, Hertel-New York will facilitate the onshore power transmission from the Hertel substation in Quebec, Canada, to the submarine section that continues to the U.S. border, where it connects to the CHPE transmission line. Once completed, the transmission line, one of the largest infrastructure investments in the history of New York, will help the state meet its goals of having 70% of power generation and consumption come from renewable energy sources by 2030.
“I am very satisfied that we have been awarded the contract for Hertel-New York which further cements our position as a key partner in ensuring the transmission of renewable power to New York,” said NKT President & CEO Alexander Kara. “This is a key project for NKT, and we are looking forward to close collaboration with Hydro-Québec. We aspire to continue to expand our market presence in Canada and the U.S. where we expect the green transition to create additional growth opportunities.”
Sumitomo Electric Industries, Ltd. (SEI) plans to establish a power cable factory in Scotland to serve the strong demand for power cable, an investment estimated to top £200 million and create 150 highly skilled green jobs.
A press release said that SEI has a proven track record of delivering power cables for offshore wind power projects around the world, including the U.K., Germany, Taiwan, Korea, and Japan’s first commercial offshore wind farms at Akita and Noshiro. Demand for more renewable energy and interconnected national and regional lines to achieve a decarbonized society has been especially strong in the European market. “In particular, the U.K. is expected to be one of the largest markets for power cables, as the country is planning a number of offshore wind power projects to achieve the Scottish government’s Net-zero 2045 and U.K.’s Net-zero 2050.”
SEI has seen a high degree of technical success with its high-voltage direct current (HVDC) cross-linked polyethylene-insulated (XLPE) submarine cable system. It was used for the U.K.-Belgium interconnector (NEMO Link) and successfully completed the installation. The 400 kV HVDC XLPE cable system is the industry’s highest voltage in commercial operation even today. This has led SEI to win multiple global contracts, including a project connecting the U.K. and Ireland (Greenlink Interconnector) and one in Germany (Corridor A-Nord).
A meeting was held May 18 in Tokyo between U.K. Prime Minister Rishi Sunak and Sumitomo Electric Chairman and CEO Masayoshi Matsumoto and President & COO Osamu Inoue. “I am greatly honored to hear the strong expectations of Prime Minister Sunak and U.K. government regarding our power cable factory investment in the U.K.,” Inoue said.
“I am absolutely delighted that Sumitomo Electric will be coming to Scotland,” said Neil Gray, Scottish Cabinet Secretary for Wellbeing Economy, Fair Work and Energy. This significant announcement demonstrates the strength of confidence investors have in our vision for a net zero economy ... and be invaluable to supporting Scotland’s rapidly expanding offshore wind sector.”
Malaysia’s Southern Cable Group Bhd reports that it has won a contract to supply underground cables and conductors to Tenaga Nasional Bhd (TNB), the nation’s utility giant. It also said that it wants to target the U.S. market.
Per an article in themalaysianreserve.com, the newest contract follows an addendum contract worth about US$7 million won by Southern Cable Sdn Bhd, its wholly owned subsidiary, secured in April 2023. To date, orders from TNB have been about $94 million. More than 80% of Southern Cable’s annual revenue typically comes from sales of power cables and wires. It notes that sales from January 2021 through 2022 saw annual compound growth of 27.8%.
Southern Cable, a registered supplier of wire and cable for TNB for the past 19 years, has a strong business relationship with the utility provider. It also supplies other utility providers such as Sabah Electricity Sdn Bhd and Sarawak Energy Bhd. Its sales include power cables and wires, aluminum rods and supply and installation of rectifier systems for 5G networks.
Regarding the sales to the U.S., an article in another Malaysian publication, The Star, said the company is applying for U.L. certification for some new products it would like to market to the U.S.
TenneT, Netherland’s transmission system operator (TSO), has commissioned NKT, Nexans and a consortium of LS Cable, Jan De Nul and Denys to supply and lay some 7,000 km of power cable for offshore and onshore use that is valued at some €5.5 billion.
A press release said that TenneT, which serves as TSO for the Netherlands, and a significant part of Germany, owns and operates over 25,000 km of H-V lines and cables. It is now expanding that scope through 525 kV direct current cable systems for corresponding grid expansion projects. The company is completing the major tenders for grid connection systems that it started last year with this second framework agreement. These include 14 offshore connections, five of which had already been commissioned by the Dutch at the beginning of
2023, and one direct current project on land. The breakdowns for the orders are as follows.
NKT. The company will be responsible for connections for Nederwiek 3 in Geertruidenberg or Moerdijk, and Doordewind 1 and Doordewind 2, in Eemshaven. The order includes approximately 100 km of onshore cables as well as 300 km offshore cables divided into three onshore and two offshore sections to avoid cable laying in the submarine Capbreton Canyon. NKT will produce the power cables at the high-voltage factory in Karlskrona, Sweden, with expected commissioning of the full project by 2028.
Nexans. The company has received the order for the cable of the offshore projects BalWin3 and LanWin4 to be connected in Wilhelmshaven, as well as that of LanWin2, which leads to the Heide area in Schleswig-Holstein.
LS Cable consortium. The consortium of LS Cable, Jan De Nul, and Denys will be responsible for the other cable systems for the projects in Lower Saxony. These include BalWin4 and LanWin1, both of which are to be connected in the Unterweser area. The portfolio also includes LanWin5, which has its onshore network connection point in the Rastede area. The consortium has also been awarded the contract for the TenneT-side part of the 525 kV onshore DC project NordOstLink in Schleswig-Holstein. NordOstLink is a TenneT partner project with the transmission system operator 50Hertz.
The collective scope of the contracts includes cable design and engineering, production, delivery, project management and subsequent onshore and offshore laying of the 525 kV DC cables. Work will start in 2023, with onshore cable laying after 2025. At sea, cable-laying work is expected to begin in 2026. The offshore projects, each with a transmission capacity of 2 gigawatts, are expected to be operational by 2031 and NordOstLink by 2032.
TenneT COO Tim Meyerjürgens said that the project is an essential step for energy transition. “Together, with this award alone, we will implement around 7,000 km of DC cable for onshore and offshore grid connection systems in Germany and the Netherlands by 2032.” Each 2GW cable system will have a positive and negative conductor, a metallic return conductor and a fiber optic cable.
The Prysmian Group has received the notification from SSEN Transmission and National Grid Electricity Transmission plc, the GB electricity transmission network owners, selecting them as the exclusive preferred bidder for the Eastern Green Link 2 (EGL2) cable connection.
A press release said that the Prysmian Group continues the contract negotiations with the aim of concluding the contract in a timely manner. Eastern Green Link 2 is a planned high voltage direct current (HVDC) submarine and underground cable link of around 500 km route length between Peterhead in Scotland and Drax in the North of England. With a power transmission capacity of 2 GW, it is expected to be one of the first cable systems in the U.K. to utilize 525 kV technology with extruded XLPE insulation.
EGL2 forms part of a series of planned system reinforcements required to increase the capability of the existing U.K. transmission network and facilitate renewable generation in the North to demand centers to the South, supporting the target of enabling 50 GW offshore wind generation by 2030 and achieving a Net Zero economy by 2050, the release said.
SSEN Transmission, operating under license held by Scottish Hydro Electric Transmission plc, owns, operates and develops the high-voltage electricity transmission system in the north of Scotland and remote islands. Its network includes 132 kV, 220 kV, 275 kV and 400 kV electricity transmission.
Japan’s Sumitomo Corporation announced that it has received “the golden License” to build the largest factory worldwide for the production of electric vehicles’ (EVs) wiring harness in Egypt with around $100 million in investment, according to a statement by General Authority for Investment and Free Zones (GAFI).
The project, announced last September, calls for the site to extend over an area of 150,000 square meters under the free zone system. It includes a raw material storage warehouse to be used as a distribution hub for North and Middle Africa. Production is set to be exported to global manufacturers of cars in Europe and the Middle East. During a recent meeting, GAFI
CEO Hossam Haiba and officials from Sumitomo discussed the company’s expansion plan in Egypt for coming period as well as the aspects of support provided by the Egyptian government to back the Japanese company’s investments.
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